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Sujith Bayireddy - SAP PP/QM/MM Functional Consultant

[email protected]

Location: Houston, Texas, USA

Relocation: Yes

Visa: H1B

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Sujith Bayireddy Sr. SAP Functional consultant Ph: +1 281 607 7480 Email: [email protected] LinkedIn: https://www.linkedin.com/in/sujith-bayireddy-599065245/ Professional Summary SAP Functional Consultant with 10+ years of experience in S/4HANA implementations across PP, MM, SD, QM, and WM modules, specializing in order fulfillment, production planning, MTS/MTO strategies, and supply chain optimization. Skilled in integrating PP with MM, QM, PM, FI-CO, and SD modules. Worked on two full life cycle implementations covering configuration, implementation, and maintenance of PP/MM. Proficient in ASAP methodology, production/post-production support, and multiple industry domains. Expert in As-Is to To-Be process design, Blueprint, Realization, Go-Live, Production Support, Testing, and Training. Exposure to Discrete Manufacturing, Repetitive Manufacturing, and Variant Configuration implementations. Proficient in PP configuration and Master Data management, including Material Master, BOM, Routings, Work Centers, Production Version, Product Cost Collectors. Configured Sales and Operations Planning (SOP), Demand Management, Consumption-Based Planning, Planning Strategies (MTS, MTO), Capacity Planning, Scheduling, and Production Order Execution. Configured Repetitive Manufacturing processes: Rate Routing, Production Lines, Production Versions, Backflushing, Material Staging, Planned Orders, Production Scheduling Profiles, Production Order Cycles. Experienced in Production Strategies and Scenarios, managing Production Orders and Process Orders. Configured MRP Plant Parameters, MRP Groups, MRP Controllers, Special Procurement Type Keys, and executed MRP Runs for background jobs. Set up Variant Configuration elements: Configurable Materials, Characteristics, Class, Configuration Profile, Object Dependencies, Super BOM, Super Routing. Managed MRP for BOM Explosion, Lot Size Calculation, Reorder Point, Planning Run, Planning Results. Collaborated with ABAP Consultants using User Exit, User Training, Documentation, Go-Live, and Post Implementation Support, including Customization/Configuration and Enhanced Development. Proficient in Procure-to-Pay (P2P) Cycle configuration. Performed Inventory Management Transactions: Goods Movement, Goods Withdrawal, Goods Receipt, Material Doc List, Goods Issues, Transfer Posting. Worked on EDI/IDOCs; configured errors for IDOC & EDI 860 and EDI 850 inbound/outbound processes. Managed MM Master Data: Vendor Master, Info Record, Source List. Handled Purchase Order Types: Standard, Stock Transport Order, Consignment, Subcontracting, Third-Party. Configured Physical Inventory Procedures: Continuous and Cycle Counting. Experienced in MM modules: Purchasing, Inventory Management, Master Data creation. Generated SAP Query Reports and performed Data Migration using LSMW with ABAP support. Gathered requirements from End Users and prepared Functional Specification Documents (FSD) in RICEFW components. Executed Shop Floor Activities: Availability Check, Creating Production Orders, Releasing Orders, Goods Issue, Goods Movement, Order Confirmations, Order Settlements. TECHNICAL SKILLS: SAP Modules SAP PP (Production Planning) with integration to QM, MM, WM, FICO, PSA, PS, HR, SAP PP-PI (Process Industry) and MES Integration (OData/SOAP Services) Other Tools SOLMAN, JIRA, ServiceNow, MS Office-Excel/Word/PowerPoint/Outlook, SharePoint. ERP Packages SAP ECC 6.0, S4 HANAh Methodologies Accelerated SAP (ASAP), SAP Best Practices, SIT/UAT Testing SAP Tools IDOC, EDI, WRICEF (WRIEF), FDDs, Solution Manager (SOLMAN), SAP Best Practices Data Migration LSMW, BDC Professional Experience Client: Southern Company 04/2024 Present Location: Atlanta, GA Role: Sr. SAP Functional Consultant Industry: Utilities Responsibilities: Leading SAP PP/QM functional activities across multiple plants in an S/4HANA implementation, including configuration, enhancements, and cross-functional workshops. Managing JIRA tickets (incidents, enhancements, change requests) for PP/QM, ensuring timely resolution, documentation, and approvals from client functional and technical leads. Worked on MES SAP integration using OData/SOAP services for PP/QM processes, including data mapping, interface validation, and troubleshooting interface failures. Performed extensive configuration in PP (BOMs, Routings, Work Centers, Scheduling Profiles, Production Versions) and QM (Inspection Types, MICs, Sampling Procedures, Inspection Plans). Supported batch management & SLED configuration, including search strategies and batch determination used in MES-integrated production processes. Conducted configuration review meetings, identified open issues, and presented design deliverables to business and IT stakeholders. Created and reviewed Functional Specifications (FSDs) for PP/QM developments, MES interface enhancements, and cross-system integrations. Supported EWM-related activities, especially handling units, staging, and warehouse-production alignment. Configured and tested complete Inspection Lot processing, Results Recording, Usage Decision, and QM in procurement & production. Led Unit Testing, Integration Testing, Regression Testing, and UAT for PP/QM and MES integration scenarios. Managed data migration for QM and PP using LSMW & BDC (MICs, Methods, Plans, QM Certificates, Master Recipes, BOMs). Defined MTS/MTO End-to-End flows, ensuring seamless PP-QM-MM-FI integration and accuracy in financial postings. Handled Production Order Confirmation, COGI, and WM integration for RF-based confirmation screens. Prepared Cutover Plans, Training Materials, User Manuals, and supported hyper-care, ensuring smooth go-live across all plants. Client: DPSG 08/2021 - 03/2024 Location: Dallas, TX Role: SAP PP/PI Functional Consultant Industry: Beverage Responsibilities: Delivered full-cycle SAP PP-PI & QM implementation, leading requirement gathering, AS-IS/TO-BE documentation, and blueprint design. Configured end-to-end Process Industry PP-PI: Master Recipes, BOMs, Resources, Work Centers, Control Keys, Standard Values, Phases & Phase Relationships. Implemented QM processes including Inspection Types, In-Process Inspection, Final Inspection, Quality Notifications, and Batch Management. Supported MES interface mapping for process orders (Process Instructions / XSteps) and validated data flow between SAP and external manufacturing systems. Configured Batch Determination, Strategy Types, Sampling procedures, and linked QM processes to PP-PI production phases. Hands-on experience with OData/SOAP-based interfaces for recipe data, inspection characteristics, and PP-QM process triggers. Managed resource capacity planning, MRP, Demand Planning, Scheduling, and automated PR creation from MRP runs. Performed PP/QM enhancements and functional documentation, including FSD creation for RICEFW objects. Integrated PP-PI with MM, WM, and FI ensuring accurate material movements, GR/IR postings, and handling batch-controlled materials. Configured SOP, Demand Planning, Forecast Models, Product Groups, and MTS/MTO planning cycles. Delivered Unit Testing, Integration Testing, UAT, and supported Go-Live & Cutover Activities including QM & PP migration data validation. Conducted end-user training for Production, Quality, Procurement, and Warehouse teams. Client: Peoples Natural Gas 10/2019 - 07/2021 Location: Pittsburgh, PA Role: SAP PP/QM Functional Consultant Industry: Utility & Energy Responsibilities: Gathered business requirements and delivered PP & QM solution designs aligned with multi-plant operational processes. Configured PP elements including Availability Check, Checking Rule, Capacity Planning, Production Scheduling, Batch Determination, and MTS/MTO strategies. Managed full Quality Management scope: Inspection Lots, Notifications, Quality Certificates, MICs, Sampling Procedures, and Quality Control in Procurement & Production. Supported integration with MES through data validation, master data alignment, and interface troubleshooting. Prepared and executed Unit Tests, Regression Tests, and Integration Tests across PP-QM-MM-FI. Managed COGI, Auto Goods Issue/Receipt, Order Confirmations, Goods Movement, and end-to-end shop floor activities. Performed Data Migration using LSMW for MICs, Batches, Inspection Plans, Work Centers, BOMs, and Material Master Data. Created Functional Specifications for RICEFW objects, collaborating with technical developers for enhancements and reports. Worked on Batch Management, FIFO/LIFO strategies, Stock Determinations, Reservations, and WM-IM integration. Delivered super-user training, prepared end-user documentation, and supported post-go-live stabilization. Client: Bharat Forge Ltd 11/2017 - 08/2019 Location: Pune, India Role: SAP PP Consultant Industry: Manufacturing Responsibilities: Analyzed Master Data (Material Master, BOM, Master Recipe, Resources, Production Version) and performed configuration changes for Process Order Management, MRP, MRP Groups, and Plan Parameters. Responsible for setting up Variant Configuration Model for Special Order Items. Performed MM and Invoice Verification (IV) configuration. Trained End Users and Level 2 Support for MM (PTP) & SRM-EBP Regular Transactions; trained Vendors using PowerPoint and User Manuals. Configured Third-Party Distribution Purchase Orders. Customized Automatic Purchase Order Creation. Configured Master Data, POS, and E-Commerce integration with Material Management (MM). Maintained LE planning settings for Status and Event Verification through Forwarding Agents. Validated Master Data for LE and IM, assisted in developing Local Templates for Data Loads. Created PSA, InfoSources, DataSources for ETL from SAP R/3 to SAP BW. Designed and configured Direct Procurement of Materials using RTP Process with Release Strategies. Created Master Inspection Characteristics; implemented PP/QM with Automatic Usage Decision. Configured Batch Management for Inventory Visibility and facilitated Goods Issue using Search Strategies. Identified PP/QM Master Data Attributes. Provided Statistical Analysis, Process Review, and Process Prediction. Developed QM Custom Reports and Functional Specifications. Developed QM Master Data Templates to validate Data Migration Process. Experienced in LIS Reporting for Shop Floor Control and Inventory Reporting. Integrated with QM Module to perform In-Process Inspections. Created Inspection Plans, Master Inspection Characteristics, Work Centers, and Selected Sets/Catalogs for PP/QM Master Data. Defined and configured MRP Strategies and designed Manufacturing Scenarios in PP/QM for MTS and MTO strategies. Configured PP/QM Inspection Types and Inspection Horizons. Customized PP/QM Inspection Types in Material Master; configured PP/QM Inspection Characteristics. Configured Print Controls for Quality Notifications in PP/QM. Client: Dr. Reddy Labs 07/2015 - 10/2017 Location: Hyderabad, India Role: SAP MM/PP Consultant Industry: Pharmaceutical Responsibilities: Involved in Requirement Gathering, Blueprint Validation, SAP Process Mapping to Business Processes, Gap Analysis, Configuration, Testing, Training, Documentation, and Post Go-Live Support phases of ASAP Methodology. Conducted As-Is Study and developed To-Be Processes with project team members using ASAP Methodology. Worked as an End User and in Configuration. Configured Material Master Screen Sequence Layouts for different Material Types, Material Groups, and Field Selection Groups, including Purchasing Value Keys and Shipping Instructions. Conducted Training Sessions for Shop Floor and Section Users in MM and created detailed User Documentation. Explained to Key Users how the Procurement Cycle works in SAP. Configured MM Organization Levels: Plant, Storage Location, Purchasing Organization, and Purchasing Groups. Assigned Plants to Purchasing Organization and Plants to Company Code. Assisted in building Master Data for Materials and Vendors through cross-functional collaboration. Assigned Number Ranges for configured Material Types as per Business Requirements. Created Vendor Performance Reports listing Vendor Name, Materials Supplied, Planned and Actual Delivery Dates, Prices, and Payment Terms. Configured Vendor Account Groups, Vendor Sub-Range Functions, Screen Layouts, and Number Ranges referencing Accounting Groups. Created One-Time Vendors and performed Vendor Evaluation. Configured and defined Release Procedures for Item-Level Release for PRs and POs according to the Hierarchical Structure. Worked on Invoice Reduction, Price/Quantity Variance, Blocking, Cash Discount or Tax, and Subsequent Debit/Credit to Vendor, including Credit Memos and Reversals. Configured Tax Procedure including Access Sequence, Procedure, Jurisdiction Code, and Tax Code, and assigned to G/L Accounts. Implemented Automated Account Determination by defining Valuation Class, Valuation Grouping Code, and assigned to G/L Accounts. Maintained Account Postings for Stock Account, GR/IR Clearing Account, Vendor Account, and Expenditure/Revenue Price Difference Account. Configured Release Procedure for Purchase Orders in coordination with Workflow Consultants. Updated Release Procedures for Purchase Orders and assisted Workflow Consultants in implementing changes. Educational Qualification: Bachelor of Technology: Electronics and Communication Engineering Amrita University Keywords: materials management sfour rlang information technology golang business works logistics execution microsoft mississippi Colorado Georgia Pennsylvania South Dakota Texas